> Structural Foam Molding

Structural Foam Molding

Structural Foam Molding

At Ronningen Research and Development, we offer a range of plastic painting services that cater to your product's design, functionality, and durability requirements. Our advanced techniques, including spray painting, UV coating, and powder coating, are designed to provide durable, high-quality finishes that protect your plastic parts and enhance their aesthetic appeal. We understand the unique challenges of painting plastic, which is why our team ensures that each part is properly prepared, primed, and painted for maximum adhesion and long-lasting performance. Whether you need matte finishes, glossy coatings, or custom colors, we ensure your plastic components are ready for both functional and decorative use in industries such as automotive, electronics, and medical devices. Our scalable services meet your needs, from small-batch prototypes to large production runs, ensuring consistent results and quality.
Why Our Structural Foam
Comprehensive Structural Foam Molding for Plastic Parts

Elevate Your Plastic Parts with Structural Foam Molding

Ronningen Research and Development provides structural foam molding services that deliver high-strength, lightweight plastic parts for a wide range of industries. The structural foam molding process involves injecting a foamed material into a mold, which reduces weight without compromising on strength and durability. This process is perfect for producing parts that need to withstand heavy stress or load-bearing applications while still being lightweight and cost-effective. We use advanced foam molding technologies to create parts that meet the specific requirements of industries such as automotive, electronics, and medical devices, delivering reliable results for both small prototypes and large-scale production. With structural foam molding, we help you reduce material costs, improve part performance, and offer more efficient manufacturing processes.
Why Choose Ronningen for Structural Foam Molding?

The Benefits of Our Structural Foam Molding Services

Our structural foam molding services offer several significant advantages, making them ideal for producing lightweight, high-performance plastic parts. The process not only improves part strength but also reduces material waste, making it a cost-effective solution for high-volume production. By utilizing advanced foam injection molding technology, we can provide tailored solutions that meet your specific design and functional requirements.

Lightweight Parts: Reduces weight without sacrificing strength.

Durable Components: Stronger than traditional injection-molded parts.

Eco-Friendly: Reduced material waste and energy-efficient production.

Versatile Applications: Perfect for automotive, medical, and industrial components.

Faster Production: Quick turnaround for both prototypes and mass production.

Cost-Effective: Reduces material usage, cutting down production costs.

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Our Structural Foam Molding Process

Step-by-Step Structural Foam Molding for Plastic Parts

At Ronningen Research and Development, we follow a precise process for structural foam molding to ensure that every plastic part is produced with superior strength, reduced weight, and minimal waste. Our process is designed to handle both small-scale prototypes and large production runs with efficiency, precision, and quality. We use state-of-the-art equipment and techniques to achieve consistent results that meet your specific needs.

Design Consultation
We begin by understanding your product requirements and reviewing your design specifications.
Material Selection
We carefully select the appropriate materials and foaming agents for your part’s performance needs.
Injection Molding Process
Using advanced machinery, we inject the foamed material into the mold, creating the desired part shape.
Final Quality Control
Each part undergoes stringent testing and quality checks to ensure it meets your specifications for strength, durability, and functionality.
Precision Structural Foam Molding for Your Plastic Parts
If you need structural foam molding for your plastic parts, Ronningen Research and Development provides the perfect solution for creating lightweight, durable, and high-performance components. Our advanced foam injection molding process delivers exceptional results, reducing material waste and cutting production costs. Whether you need a small batch of prototypes or large-volume production, we offer scalable solutions that guarantee consistent, high-quality results.
Structural Foam Molding: Your Questions Answered

Frequently Asked Questions About Structural Foam Molding Services

If you’re considering our structural foam molding services, here are answers to some of the most frequently asked questions to help you understand the process and how we can meet your needs. Our team is dedicated to providing clear, helpful information that ensures you are confident in choosing our services for your plastic molding projects.
What is structural foam molding, and how does it work?
Structural foam molding is a process where a foamed material is injected into a mold, creating a lightweight yet durable plastic part. The foam creates air pockets within the plastic, reducing the weight without compromising on the part’s strength and durability.
Structural foam molding is ideal for large, strong parts that require reduced weight, such as automotive panels, medical devices, industrial components, and consumer products. The process is versatile and can handle parts of varying sizes and complexities.
Yes, we offer scalable solutions for both small prototype batches and high-volume production runs, ensuring that every part is produced to the highest standards of quality and consistency.
We use a variety of thermoplastics in the structural foam molding process, including ABS, polycarbonate, and PEEK. The material selection depends on your part’s functional and aesthetic requirements.
Structural foam molding reduces the overall weight of the part while maintaining strength and durability. This process is cost-effective, reduces material waste, and is ideal for creating large, lightweight components without compromising performance.
Certifications

Industry & Quality Certifications: Ronningen Research & Development

ISO 9001:2015
Quality Management System
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U/L CERTIFIED
Product Safety Testing
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ITAR REGISTERED
22 CFR 120-130
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MBP3 MEMBER
Pollution Prevention Partner
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Comprehensive Plastic Injection & Structural Foam Molding Services

At Ronningen Research and Development, we specialize in providing high-quality, precision-driven manufacturing solutions tailored to your needs. With over 50 years of experience, our expertise in Plastic Injection Molding and other manufacturing services ensures we meet the most demanding industry standards. Our wide range of services is designed to reduce your time-to-market, improve product quality, and streamline production processes. Below, explore the services we offer and see how we can help your business grow:

Assembly & Sub-Assembly

At Ronningen Research and Development, we provide expert Assembly & Sub-Assembly services for seamless integration of components. Whether it's simple assemblies or complex multi-part solutions, we ensure precision and efficiency in every process.

Custom Coloration

Our Custom Coloration services offer tailored color options to meet your design and branding needs. We use advanced Plastic Injection Molding techniques to ensure long-lasting, consistent colors for your products.

Custom Cutting Parts

Ronningen Research and Development specializes in Custom Cutting Parts using state-of-the-art machinery. We provide accurate cuts for a variety of materials, meeting the specific needs of your project.

Drilling

We offer high-precision Drilling services to create exact holes in various materials. Our advanced equipment ensures accuracy and quality for projects requiring tight tolerances and consistent results.

Electroplating

Our Electroplating services enhance part durability and corrosion resistance with high-quality metallic coatings. We provide superior finishes for applications in automotive, electronics, and more.

Heat Staking

Heat Staking at Ronningen Research and Development creates strong, reliable bonds between plastic components without the need for additional materials. This process is ideal for parts requiring secure assembly and durability.

Hot Stamping

Hot Stamping services provide a high-quality finish with precision and efficiency. We use advanced techniques to apply logos, designs, and text to parts, ensuring a clean and lasting imprint.

Insert Molding

Insert Molding allows us to mold plastic around metal or other materials to create strong, integrated components. This service provides enhanced functionality and durability for complex applications.

Labeling

We provide precise Labeling services that ensure clear, durable markings for traceability, branding, and compliance. Our labeling process guarantees that your parts are correctly identified and meet industry standards.

Leak Testing

Our Leak Testing services verify the integrity of your products, ensuring they meet safety standards. We provide airtight and watertight testing to prevent failures and guarantee quality.

Machining

We offer high-precision Machining services for custom parts. Using advanced CNC equipment, we deliver consistent, high-performance components for a variety of industries.

Milling

Our Milling services create intricate parts with high accuracy. We use advanced equipment to ensure precise cuts and finishes for your custom projects.

Over Molding

Over Molding at Ronningen Research and Development creates multi-material components for enhanced durability and functionality. We mold plastic over existing parts to meet complex design requirements.

Packaging, Custom

Our Custom Packaging services protect your products during transportation and storage. We offer tailored solutions to ensure your parts arrive safely and in excellent condition.

Pad Printing

We provide Pad Printing services for high-quality markings on various materials. Ideal for branding, labeling, and customization, our process ensures precise, durable prints.

Over Molding

Over Molding at Ronningen Research and Development creates multi-material components for enhanced durability and functionality. We mold plastic over existing parts to meet complex design requirements.

Packaging, Custom

Our Custom Packaging services protect your products during transportation and storage. We offer tailored solutions to ensure your parts arrive safely and in excellent condition.

Pad Printing

We provide Pad Printing services for high-quality markings on various materials. Ideal for branding, labeling, and customization, our process ensures precise, durable prints.

Part Marking

Our Part Marking services at Ronningen Research and Development ensure clear and accurate markings for identification and traceability. We use advanced techniques to apply markings that meet industry standards.

Painting

At Ronningen Research and Development, our Painting services enhance the aesthetic and protective qualities of your parts. We apply durable coatings for both functional and cosmetic purposes.

Silk-screening

We offer Silk-screening services at Ronningen Research and Development for durable, high-quality prints on parts. This process is ideal for logos, designs, and labels, providing precise results for a variety of materials.

Shielding

Our Shielding services at Ronningen Research and Development protect components from electromagnetic interference. We use advanced materials and techniques to ensure reliable performance and compliance with industry standards.

Shipping

At Ronningen Research and Development, we handle Shipping with care, ensuring that your products are securely packaged and delivered on time. Our reliable shipping services help you get your products to the market quickly and safely.

Spin Welding

Spin Welding services at Ronningen Research and Development provide strong, durable bonds for plastic parts. This technique is ideal for creating seamless joints without the need for additional materials.

Structural Foam Molding

We offer Structural Foam Molding at Ronningen Research and Development for lightweight, durable plastic parts. This service provides strong components with a reduced weight, ideal for applications that require high strength without the added bulk.

Taping

Our Taping services at Ronningen Research and Development are designed to provide secure adhesion and protection for your products. We offer custom taping solutions to meet the needs of various industries.

Trimming

At Ronningen Research and Development, we provide Trimming services to finish and refine your parts. Our precise trimming process ensures clean edges and perfect finishes for your molded components.

Ultrasonic Welding

Ultrasonic Welding at Ronningen Research and Development uses high-frequency sound waves to create strong, precise bonds between plastic parts. Ideal for delicate applications, this process ensures high-quality, durable results without the need for adhesives.